朱金达,杨晨虎,牛虎利,张嘉钰,赵永衡.棉秆自动捆包装置的设计与仿真[J].包装工程,2022,43(9):157-162. ZHU Jin-da,YANG Chen-hu,NIU Hu-li,ZHANG Jia-yu,ZHAO Yong-heng.Design and Simulation of a Multifunctional Cotton Stalk Baling Device[J].Packaging Engineering,2022,43(9):157-162. |
棉秆自动捆包装置的设计与仿真 |
Design and Simulation of a Multifunctional Cotton Stalk Baling Device |
投稿时间:2022-01-10 |
DOI:10.19554/j.cnki.1001-3563.2022.09.021 |
中文关键词: 捆包机 棉秆 自动化 结构设计 |
英文关键词: strapping machine cotton stalk automation structural design |
基金项目:河北省重点研发计划(21351801D);河北省技术创新引导计划(20471801D) |
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中文摘要: |
目的 针对目前棉秆的收集处理工作均由人工完成,存在劳动强度大、生产效率低、无法满足市场需求等问题,以常见的JX013棉秆为研究对象,设计一款棉秆自动捆包装置。方法 通过研究棉秆的各项参数,利用设计的预处理机构、压缩机构、捆包机构,来完成对棉秆的自动捆包工作,并利用UG对该装置进行建模、装配和仿真。结果 该装置可顺利完成棉秆预处理、压缩、打捆等一系列工作,最终将棉秆压制为方形草料包,压缩密度为65 kg/m3,打捆效率可达200捆/h,成捆率可达99%。结论 该机构结构合理,在保证成捆率的前提下,大大提高了棉秆打捆的工作效率,降低了工人的劳动强度。 |
英文摘要: |
In view of the fact that the current collection and processing of cotton stalks are done manually, which is labor-intensive, inefficient and unable to meet the market demand,the work aims to design an automatic baling device for cotton stalks with the common JX013 cotton stalk as the research object, By studying the parameters of cotton stalk, the pre-processing mechanism, compression mechanism and baling mechanism was designed to complete the automatic baling of cotton stalk. UG was used to set up the 3D model of device, and perform virtual assembly and simulation. The results of the device can successfully complete a series of work of cotton straw pre-processing, compression and baling. Finally, the cotton stalks are compressed into square straw bales, with a compression density of 65 kg/m3, a baling efficiency of 200 bales/h and a baling rate of 99%. The structure of the machine is reasonable. Under the premise of ensuring the bundling rate, the work efficiency of cotton stalk bundling is greatly improved, and the labor intensity of workers is reduced. |
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